Phase 1 — Pre-production
Order & Design
Tech pack, approval
Pattern Making
Grading, marker
Sample Making
Proto → PP → approval
Fabric Sourcing
GSM, shrinkage, color
QC
Order confirmation → tech pack review → fabric swatch approval → buyer sign-off before production starts.
CAD-based pattern drafting, full size grading (XS–3XL), optimal marker layout to minimise fabric waste by up to 12%.
Proto sample → fit comments → revised fit → pre-production sample (PP) → buyer approval → bulk clearance. All samples archived.
Fabric sourced per approved spec: GSM, construction, shrinkage ≤3%, colour fastness ≥4. Trims quality-checked on arrival.
Phase 2 — Production Floor
Fabric Spreading
24h lay-up, tension-free
Cutting
Auto cutter, bundling
QC
Sewing
20+ lines, in-line QC
In-line
Printing
Screen / DTG / Heat
Embroidery
24 heads, digitised
Finishing
Steam, press, lint
QC
Fabric rolled flat for 24h to release tension before spreading. Prevents post-cut distortion and shrinkage variation.
Auto-spreading + CAM cutter follows approved marker. Each bundle numbered and tagged to track defects back to origin.
Assembly lines follow approved assembly chart. End-line QC checks stitch density, seam strength, and measurement every 30 mins.
Screen printing for solid fills, DTG for photographic prints, heat transfer for metallic/foil. Colour fastness tested before bulk run.
Logo digitised in-house. Stitch count, thread colour, and density checked against approved strike-off before bulk embroidery starts.
Steam tunnel pressing, lint rolling, thread trimming. Final garment measurement check against spec sheet ±0.5cm tolerance.
Phase 3 — QC & Packing
Pre-final Inspection
AQL 2.5 sampling
AQL 2.5
Labelling
Woven, care, hang tag
Final Inspection
AQL 1.5, 3rd party
AQL 1.5
Random sampling per AQL 2.5 table. Measures, workmanship, appearance defects recorded. Failed cartons returned to line for 100% check.
Woven brand label, printed care/composition label, price/hang tag attached per buyer planogram. Barcode scanned for accuracy.
Individual polybag per piece (size sticker). Packed into master carton per assortment ratio. Carton GW, NW, dimension marked on outer.
AQL 1.5 final random inspection — buyer rep or accredited 3rd party (SGS / Bureau Veritas). Pass → shipment cleared.
Phase 4 — Shipment
Warehouse
Barcode-tracked, FIFO
Container Stuffing
20' / 40', documented
Report
Docs & Customs
Invoice, BL, CO
Container Loading
Chattogram Port
Finished goods stored in 40,000 sq ft bonded warehouse. FIFO dispatch ensures oldest stock ships first. Real-time inventory reporting.
Container stuffed per approved loading plan. Photo documentation (stuffing report) provided to buyer. Container seal number recorded.
Commercial invoice, packing list, bill of lading, certificate of origin (GSP), test reports submitted to customs for export clearance.
Departs Chattogram Port. FOB/CIF/DDP per buyer terms. ETD/ETA tracking shared with buyer. Average transit: 18–22 days to Europe.
Cutting 
Sewing 
Printing 
Embroidery 
Finishing 
Packing 
